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Equipment Intelligent System
1. Development of
Equipment Intelligent System (Equipment
Software System)
The equipment intelligent system is a
comprehensive Smart Manufacturing system developed by
Metal Pass team, which is simplified in combination with the
current situation of China. This round of simplification
focuses on production equipment to optimize the operation of
the system and provide production logic optimization for
existing equipment hardware. Equipment intelligent system is
the key to equipment value, which can increase the price of
equipment hardware by 2 to 10 times. For example, the price of
5g material production line of a fortune 500 company including
equipment intelligent system is 180 million yuan, while the
value of equipment hardware is only 30 million yuan! Use the
online data of existing equipment for engineering modeling,
and then conduct machine learning based on the existing online
data to make the model fully bound with the production line,
that is, the model is extremely accurate on the existing
production line. Based on the model, various operating
parameters of the existing production line can be well
coordinated, resulting in the equipment intelligent system.
When the production line has superior basic automation and
manufacturing execution system, if another set of equipment
intelligent system is developed, the optimal full-automatic
operation can be realized through system integration.
The main technical advantage of this team is that it can
develop intelligent software systems for all kinds of high-end
equipment in the manufacturing industry; Based on a complete
set of equipment in a specific production process, combined
with the characteristics of process, products and equipment in
the production process, a high-precision on-line optimization
model is established, and the on-line control software of the
production process is developed to realize the optimal
operation of the equipment.
If this technology is used in the factory, it is an
Smart Manufacturing system focusing on equipment. If it
is used in the equipment supplier, it is just equipment
software. When this system is used in the production process,
it is usually subject to the existing data acquisition level
of the factory, but when it is used in equipment
manufacturing, the equipment manufacturer has the ability and
authority to realize high-quality data acquisition. At
present, although Chinese manufacturing enterprises have made
rapid progress driven by all aspects, the level of data
collection is still not high. In particular, the quality of
data collection is usually not enough linked to the income of
operating employees (the income of employees is more linked to
the number of products produced), resulting in the operator's
lack of attention to data collection. Therefore, it will take
some time to directly promote high-quality Smart Manufacturing in the factory at this stage. However, when
large companies promote the provision of equipment software
for equipment manufacturers, it is just the best time at
present!
The Smart Manufacturing system in the production process
is a Level 2, including about 1 / 3 models and 2 / 3
scenario use cases. Because this set of products requires both
high-level engineering technology and excellent skills in
developing large-scale online application software, the
technical content involved is very high, the requirements for
the production environment are also extremely high, and strong
technical support is needed. In this regard, our team is also
one of the strongest technology portfolios in the world.
2. Application
of Equipment Intelligent System (Equipment Software System)
For specific equipment, a set of equipment software can be
customized and developed for direct installation. After
installation, the operation of the equipment can be optimized,
that is, the coordination in the specific incoming material,
process, product and equipment environment can be optimized.
Because this product can be directly installed on the relevant
equipment hardware, this software can be used to optimize and
control the equipment after certain settings. Compared with
other intelligent systems (Level 2s) on the market
that can only adapt to the corresponding hardware by modifying
the original program, the application of this system is much
simpler and the development is much faster. When based on the
modification of similar source programs, the development speed
will be much faster. Compared with other similar systems in
the world, its main advantage is that it can be directly
installed and customized.
Because this kind of equipment software involves a wide range,
involving seven or eight fields such as process, product,
equipment, automation, model and software, it is extremely
difficult to develop. For example, no one in the steel
industry can develop such a Level 2 that can be
directly installed and used! Due to its leading technology,
our team has tried for many years to develop device software
that can be directly installed and used in Windows
environment, and make windows understand a lot of Engineering
logic!
In terms of model quality and model accuracy, our team has
always been ahead of relevant domestic and international
products in the competition with European and American
counterparts in the past few years. The main person in charge
of the model has been working as a technical consultant in
European and American countries to guide the development of
intelligent models and intelligent software. Its technology is
ahead of other peers at home and abroad.
The products of our team have been developed and optimized in
the following two processes:
(1) Experience in
developing, optimizing and customizing five sets of secondary
systems in iron and steel industry; The system has been
rewritten by the active program.
(2) A set of defect early warning system based on model and
intelligent software developed for lithium battery production
lines in emerging industries; This system has been directly
installed and set up for relevant equipment, although it has
been simplified accordingly. When the equipment software is
customized and installed into the relevant equipment hardware,
only the following steps can be carried out: (I) establish an
accurate and optimized online model based on the materials,
processes, products, equipment and other environments in the
production process; (II) customize the corresponding equipment
software based on the model.
Since the service object is the equipment supplier, in case
some necessary data cannot be collected, just add
corresponding sensors; Moreover, a set of equipment software
system can be copied to many copies with the sales of
equipment hardware manufacturers, which also greatly improves
the efficiency of such products; At the same time, because the
equipment hardware provided is basically the same, the
equipment software system used to optimize the equipment is
also basically the same, reducing the difficulty of system
development.
In contrast, the operators of the manufacturer on site may not
have the technical strength to add sensors / instruments and
modify PLC programming; Moreover, adding sensors may mean
changing the equipment, which is also subject to the contract
with the equipment manufacturer; Moreover, each production
line and even different production lines of the same company
are slightly different, so customization development is more
difficult.
3. Common
Fields of Equipment
Intelligent System
That Can Be
Developed
If it is to develop a hardware equipped intelligent system of
the production line, the software is much simpler; When the
whole production line is involved, the software system is much
more complex. It can be developed in stages as needed. When
adding equipment software, the price of equipment may increase
multiple times. In the equipment supply chain business, adding
even a small amount of software can significantly increase the
equipment price!
(1) Common
Areas
-
Robot and manipulator: the hardware is a zero level system;
The software can be primary system (basic automation),
Level 2 (Intelligent System) and tertiary system
(the theme is data system for management function)
-
Molding machine and stamping machine: it is the professional
field of the project leader from bachelor degree to doctor
of engineering
-
Mechanical customization, mechanical design and equipment
maintenance: equip hardware equipment with software to
greatly improve its intelligence
-
Automatic assembly, automatic self inspection, automatic
control: logic and software of automatic control
- Plant
performance, plant design, project implementation, asset
management: logic and software at the management level or
MES level
-
Automobile, home appliances, medical treatment, food, home
furnishing: common business areas
-
Build the next generation of intelligent factory for
manufacturing enterprises: ensure that the functions of
intelligent system (model, logic, etc.) are not lost
(2)
Intelligent Device Customization
Platform
Quality inspection management
Intelligent
storage
Digital
information management
(3) AIoT
Equipment
Management
Platform
- Production
execution
- device
management
- Logistics
storage
- Environmental
management
- Intelligent
control of household appliances
- Passenger flow
analysis
- Intelligent
after sales
- Intelligent
lighting
Etc.
Tech & Products
Situation,
Metauniverse,
4.0 brains,
Smart
manug,
Equipment Softw.
Defect warning,
Defect detection,
Li-battery,
Level 2 platform
=========
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