Current Situation and Demand of
Smart Manufacturing
In this discussion, we separate the world's largest
manufacturer
China, and world's main technological developers Europe and
USA.
Current Situation of Smart Manufacturing in China
China is still in the early stage of Smart Manufacturing. Made in China 2025 is also a supplementary
course in industry 3.0 (Digital Manufacturing), industry 2.0
(electrification / basic automation) and even industry 1.0
(mechanization), in order to realize industry 4.0
(intellectualization).
The current situation in China is:
-
The development of real
intelligent systems in the market is mainly at the beginning
and end of production, such as incoming materials, warehousing
and logistics: Online models based on process / product /
equipment and scene use cases for on-site problem solving. Such
software systems are real intelligent systems, which are very
rare at present (except for a few process industries).
-
Those with data do not know
how to make Smart Manufacturing: how to carry out pre
calculation, re calculation, final calculation, short-term and
long-term self-study and other actuarial algorithms, and the
technical difficulties are still great!
-
The intelligent production
line without intelligent system leads to the investment
dilemma: due to the deviation in the understanding of
intelligent system, the Smart Manufacturing production
lines built at a cost of hundreds of millions actually have no
intelligent system, and the return on investment is very slow
or even unable to return.
The Stage of Smart Manufacturing in China and Europe and America
China's mechanization should have been completed, and the
continued development in this field is also the demand of
European and American countries. There are not many people on
the production line in Europe and America, because they should
not have completed automation; At present, China's machine
generation is still a key development field, so China's basic
automation has not been completed! China's digitization is
still one of the areas vigorously promoted by all parties, and
the government has strong support for it, such as the
"implementation of standardization and standardization". As a
considerable number of enterprises in China still focus on
manual operation, and even the problem of conflict between
digitization and enterprise benefits will occur. Employees'
bonus based on the number of products is easy to lead to
neglect of data collection, which makes the data quality in
China low. Therefore, the digital manufacturing based on data
board can be maintained, but the Smart Manufacturing
based on model, which needs high-quality data, is difficult to
promote! Therefore, the main body of China's manufacturing
industry is still limited to the peripheral fields of
Smart Manufacturing, such as logistics and warehousing.
Even if Western Small and medium-sized companies pay great
attention to digitization, they are only at the level of
digital manufacturing, although they want to promote
Smart Manufacturing. In Europe and the United States,
only those large companies that have completed digital
manufacturing are fully promoting Smart Manufacturing.
The above mechanization, basic automation, digitization and
intellectualization are mainly at the level of industry 1.0,
industry 2.0, industry 3.0 and industry 4.0. The main feature
of industry 4.0 is customization, which makes it difficult to
carry out large-scale replication sales. This is also a major
difficulty for large western companies to promote. If
digitization can be mainly delivered to computer
professionals, then intellectualization must be in the charge
of people in both engineering and software fields! China is
also promoting networking, but networking is difficult to be
juxtaposed with the above. First, some Smart Manufacturing related systems are not allowed to access the
Internet, such as the primary system for basic automation
operation and the Level 2 for process and logic
optimization, which are only used for control optimization at
the workshop level and are not allowed to access the Internet;
Second, the report data at the level of industry 3.0 and
industry 4.0 can enter the network!
See:
Digitization?
Intelligent? What is the current situation of Smart Manufacturing in Chinese enterprises
(Only in original version in Chinese).
Technical Requirements of
Smart Manufacturing
China's promotion of Smart Manufacturing includes
supplementary courses, that is, supplementary courses in basic
automation of industry 2.0 and digitization of industry 3.0. Of
course, it also involves the promotion of intelligence of
industry 4.0. Automation and digitization are very important to
Chinese enterprises, but not all of them are Smart Manufacturing! Where does intelligence come from? It should
come from the accurate prediction of the model and model-based
optimization! Of course, the models here are not limited to
mathematical models. In reality, there are also various models,
such as digital models (describing the physical world with data
and databases), numerical models (including FEM, FDM and
others), and so on. We believe that Smart Manufacturing
at the 4.0 level should include engineering modeling, machine
learning and intelligent system architecture development. In
the early stage, China's Smart Manufacturing focused on
the discussion of importance, such as the significance when the
demographic dividend gradually disappeared, and the discussion
of "what to do", that is, automation, digitization, networking,
intelligence and so on. The discussion on "how to do" should be
increased. It just draws a lot of block diagrams of "what to
do". Who should develop it? Engineering people say I can't
build and develop large-scale software, while software people
think it's completely engineering logic and we can't develop
it! The team believes that "how to do" should start with
engineering modeling, machine learning and intelligent system
architecture development! How? See the discussion below.
How?
How to carry out engineering modeling, machine learning and
intelligent system architecture development? First of all, the
main person in charge must be familiar with both engineering
and software. Having both engineering and software is the
advantage of our team!
China's Smart Manufacturing system development needs to
consider four aspects at the same time: intelligent system
development, integration with MES and other systems, automatic
control of mechanical equipment, and integrity and accuracy of
data acquisition. The Smart Manufacturing of Western
companies such as Europe and the United States can focus on
the first two, while the Smart Manufacturing of China
needs the development of all the above four fields, so the
cost is much higher than that of the West!
If there is no intelligent system (Level 2), MES
(tertiary system) and basic automation (primary system) cannot
be directly connected. When the production line has problems
or is not optimized, MES cannot call basic automation to solve
on-site problems. Intelligent systems must be developed to be
complete.
In the development of a lithium battery defect early warning
system for an electric vehicle, our team withstood the
challenge of strict model quality! At the beginning of
cooperation: the factory strictly inspected the level of
Metal Pass model with this pole slice slitting burr prediction
model, which is very difficult to model. It is required that
the hit rate of the model is 85% and that of Metal Pass is 98%;
As a result, the later cooperation has been achieved, such as
the defect early warning system in the second phase of the
project and the subsequent software and hardware for the gap
detection of lithium battery electrode slice slitting tool. In
view of the weak data acquisition ability of China's
manufacturing industry, the software measurement technology
with high difficulty in the industry has been successfully
applied! Soft sensing is to predict the parameters to be
measured by using high-precision model when it is difficult to
measure directly; This model is based on the MES and quality
inspection data of the factory.
The team also promotes and supports this main business through
the following businesses: (1) technical consultation:
manufacturing intelligent system / new generation secondary
system; Lithium battery defect warning system is installed in
MES. (2) Industrial internet promotion, with the help of
industry 4.0 national network (Meta4-0.com/cn), the use license
management of core industrial software and the download and
use of industrial apps (there are dozens of them); 200
satellite websites are used to surround and support the main
website. Each satellite website represents a manufacturing
field. When users click dozens of times, they will
automatically connect to the main website. (3) Carry out
Smart Manufacturing training, including Smart Manufacturing training in emerging industries and traditional
industries, as well as the sharing of learning methods
summarized by team leaders for decades. (4) Marketing and
enterprise planning on this basis, such as the complete road
map of MES installation according to the defect early warning
system → equipment software / some equipment manufacturers →
enterprise Smart Manufacturing technology manufacturers
/ equipment.
Online Order System and Domain
Name
Metal Pass industry 4.0 system includes
Metal Pass intelligent system (i.e. discussed above) and online
order system. The website needs domain name (some people call
it net name). What is a domain name? Relationship with the
company's website? How to promote low-cost sales? Does the
promotion of Internet companies provide domain names? What is
a good domain name? After reading the articles of my circle of
friends and the corresponding website articles, you will
understand all this! See
Company
domain name!
|