Technical and business consulting field
Metal Data team mainly carries out technical
consulting based on its past business experience, including
more than 200 Smart Manufacturing projects completed in
various countries around the world, more than 100 models of
emerging industries and traditional industries, as well as
dozens of various software systems. Related consulting also
involves many business areas that often need technical
consulting in the design industry.
1. Technical
consulting based on existing project cases
More than 200 project cases
have been introduced in the project cases section of this
website. These large number of completed projects are
distributed in various fields of engineering, such as new
energy, new materials, high-end equipment, advanced
manufacturing and other fields. Under the scenario of each
project case, high-quality technical consulting can be
conducted for customers.
2. Technical
consulting based on the established model
The team has successfully developed more than 100 sets of
engineering models for emerging industries and more than 100
sets of engineering models for traditional industries. The
main advantage of the team is that it has always maintained
the advantage of model accuracy in the competition with its
European and American counterparts in the past few decades.
The fields with the most model development are lithium battery
manufacturing, steel materials and high-end materials
manufacturing, electronic manufacturing, and so on. The types
of models include empirical models based on the collected
online and offline data, numerical models based on finite
element method, finite difference method, etc., and digital
models for data structure and database definition, etc. Many
model development has involved the process, product, equipment
and automation of any manufacturing link, which is quite
representative. Technical development consulting can be
carried out in all the above model fields, as well as
technical consulting on the use of these models in software
programming architecture.
3. Technical
consulting based on our team's
defect early warning system
products
Before the production of a product is completed, we can
predict whether the product will be defective in the future;
If yes, the system will give an alarm now, prompting the
operator to change the parameter combination or even replace
the worn parts, making the product genuine. This is the defect
early warning system.
Chinese product quality problems often occur, so technical
consulting to optimize product quality is often needed. When
problems are found, the developed and mature defect early
warning system can be used for technical consulting to
reduce defective products.
4. Technical
consulting based on other software products of the team
Some of the software products involved by our team in the past
are the optimization of existing large-scale software, such as
a series of optimization projects that apply microstructure
model, intelligent self access and high-end software
engineering to industry Level 2s (the application of
a new generation of Level 2s). The Level 2
is a typical intelligent system, which applies the Smart Manufacturing agent technology of engineering modeling,
machine learning and intelligent system architecture
development. The development of large-scale Level 2
may require a team of 20 people to write for 20 years! If the
team rewrites based on the existing source program, it only
takes 1 / 10 of the time. The optimization and upgrading of
the application of Level 2 in iron and steel industry
can be described as a case.
The other is based on software products that have been
successfully developed or at least architected and developed
in the main field.such as
(1)The deformation field at any time in the whole production
process is calculated by finite difference method. Based on
the products used by a large foreign company for many years,
the software products have formed a high-quality software
system by further model optimization with more than a dozen
on-site data collected by it, a total of thousands of pages,
and software programming optimization with the advantages of
my computer. The software system has been verified by the
processing process of South School South treatment, the water
cooling process of warm materials, the empty man process with
variable temperature field and so on. Almost all temperature
field changes or temperature value changes can be consulted
based on the calculation of this software.
(2)The demand of material processing deformation process,
material deformation and mechanical properties formed based on
microstructure model after deformation can be consulted by the
calculation results of a series of dozens of related software.
Examples of these software include: a design system based on a
large number of deformation models, which is used for free
design by design engineers, automatic design for engineering
design by non design engineers, about five sets at the first
level, and other designed software systems; Give the
calculation of force and energy parameters into ten sets of
software systems in different environments, and so on.
5. Technical
consulting during the construction of
intelligent production
line
We found that a series of losses caused by misunderstanding in
some industries are quite large. For example, when building
an Smart Manufacturing production line, because it is
not clear what Smart Manufacturing is, only the
production lines of advanced mechanical equipment, basic
automation control, MES and ERP will be built. It is
mistakenly regarded as an Smart Manufacturing production
line and lacks the main function of Smart Manufacturing
core intelligent system. Therefore, although engineers can run
such a production line because they have considerable
intelligence in the production process, operators only see a
large amount of data in the operation, which is difficult to
become intelligence in the production process. Therefore,
operators have considerable difficulties in facing the
problems of the production line, I don't know how to turn a
large amount of data on the data Kanban into measures that
should be taken to solve the problem.Because this kind of
intelligent production line can not produce benefits quickly,
this kind of Smart Manufacturing production line usually
has many problems, and even the dilemma of investment and slow
death for investors. Often, the intelligent production line
built by investing tens billions of raised USD can not
form a return soon, so it will easily drag the whole factory
to death; Without investment, with the disappearance of the
demographic dividend, the rise in the price of products and
raw materials and the continuous upgrading of product quality
demand, enterprises will gradually die.
Therefore, our consulting should help enterprises avoid such
problems and provide solutions, that is, how to provide or
construct intelligent systems in time to avoid the above
problems caused by the lack of intelligent systems.
6. Enterprise
multi-level computer control /
multi-level automation
consulting
The enterprise system needs the
integration of basic automation (primary system), intelligence
(Level 2), MES / digitization (tertiary system) and
resource management system (ERP, i.e. tertiary system).
The four major areas of business that must be completed to
realize Smart Manufacturing are: first, ensure that
mechanical equipment can realize automatic adjustment;
Secondly, ensure the feasibility and accuracy of data
acquisition; The third is to ensure that the intelligent
system (Level 2) can handle the model, logic and
various scenes well; Finally, the integration of intelligent
system (Level 2) with basic automation (primary
system), MES (tertiary system) and ERP is realized.
In the construction of intelligent
production line, the intelligent system is usually ignored,
and the system with only basic automation, MES and ERP is
built. However, there is a lack of intelligent system
(Level 2) between MES (tertiary system) and basic
automation (primary system). Due to the lack of intelligent
system, this kind of intelligent production line can only be
operated by engineers, and the benefit is not good. Whether
investors invest or not, there is a dilemma of pain points.
After selecting the hardware supplier, the enterprise building
the intelligent production line should start the development
of intelligent system (model and logic system, etc.); At
present, many enterprises have built so-called intelligent
factories that lack intelligent systems (models and logic),
forming the isolation between MES and basic automation. This
is one of the important consulting areas.
7. Enterprise
common system consulting
(1)Management Consulting
Suggestions and standardization
consulting are the main business points。
(2)Digital plant planning
Consulting on the top-level design of
software architecture, such as the formation of data
structure, class and database in software engineering. The
consistency of data types can make the data more concise.
(3)Smart Manufacturing planning
See
Maturity assessment
and
Smart Manufacturing planning Special discussion.
(4)Intelligent factory planning
Ensure that intelligent systems are not ignored due to lack of
understanding of Smart Manufacturing. Only
mechanization, automation and digitization are built, as
discussed above.
(5)Digital twin
At the same time, it takes into account the coordination
between the digital world described by the model and the real
physical world. Based on the engineering modeling of
engineering process, products, equipment and automation, as
well as a large number of project experience in software
fields such as model, software and machine learning, our team
has always been in a leading position in the competition of
European and American peers.
(6)Digital system
MES:The production process data structure
designed based on the advantages of the engineering field and
the defect early warning system based on the existing data of
the enterprise are one of the advantages of the team.
QMS:Integrate the mature defect early
warning system developed by our team into the enterprise's QMS
(quality management system) to improve and optimize product
quality and reduce defective products.
(7)IOT integration: network
interconnection
The system based on the Internet of
things is equivalent to the primary system (basic automation
system) of the team. Adding models and logic systems
(Level 2s) on this is one of the technical advantages
of the team. Network security can also be understood as one of
the functions of the Level 2.
(8)Advanced manufacturing: intelligent
perception
Intelligent control and model LED
intelligent perception are one of the technical advantages of
our team.
(9)Ecological increment
One of the advantages of our team is to
improve data value-added and improve the knowledge and
algorithm base based on model and manufacturing logic;
Improving the customized model in the industry platform is one
of the main business areas of the team.
8. Other
consulting areas
Intelligent system development in emerging industries - four
business areas
Emerging industry technology consulting
Echnical consulting in high-end material processing /
forming and other fields
More detailed
documents: 15 common technical consulting areas
Planning &
Consulting
Biz discuss, Planning, Maturity,
Consulting Area,
Predict Maint.
Defect
Early Warning, Models, Manufacturing, Li-Battery, Steel
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