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PPT Description on Field Projects


Main Technology of Projects

 

The intelligent manufacturing at the industrial 4.0 level in various industry fields shown in this series mainly includes three groups of technologies: engineering modeling, machine learning and intelligent system architecture development of manufacturing industry.


Each project listed in the following table starts with engineering modeling and solves engineering problems through intelligent systems. For example, the defect early warning system first models the influencing factors of defects, and can predict whether the product will be genuine or defective in the future before the production is completed; If it is a defective product, it will give an alarm in varying degrees to prompt the on-site personnel to change the parameter combination or even change the worn parts, so as to turn the production parts that would otherwise be defective products into genuine products! In this process, the defect early warning system provides the recommended value of the best parameters. Since there are few cases of production process optimization in China, many of the cases used in this batch are those of our team in Germany, the United States and South Korea. Of course, our team has also done a certain number of intelligent manufacturing projects in China (including engineering modeling, machine learning and intelligent system architecture development), which are also included in the project cases.

 

A basic rule, do not assume that the operator is an intelligent manufacturing expert! When operators face data board (typical industrial 3.0 data system rather than intelligent system), they may not be able to see the problem, and it is more difficult to find a solution! It is hoped MES and ERP can be integrated with intelligent systems to solve this problem!

 

This batch of PPTs can not only let enterprise engineers understand relevant projects, but also let the trainees learn about intelligent manufacturing. It is impossible for students to learn intelligent manufacturing without cases. This batch of case-based intelligent manufacturing solutions is very valuable! If a school wants to set up an intelligent manufacturing major, it is not enough to download some articles that usually show the importance of intelligent manufacturing; There are no cases, and even the lecturers themselves do not know how to engage in Intelligent Manufacturing (how to establish engineering models, how to carry out machine learning, how to collect complete scene use cases to build intelligent systems, etc.), they can not teach students / students to engage in intelligent manufacturing! Or it is not enough to just tell the students what to do but not how to do it (as is the case in most intelligent manufacturing articles in China)!

 

PPT Description on Field Projects

 

Following is a collection of 57 sets of PPTs. Each of the 57 sets of PPTs contains about 50 PPT pages sufficent for a Training/ Lecture of about 2 hours.

  

Num.

PPT Name

12

Installation of Metal Pass Defect Warning System On Manufacturing Execution System MES

14

Metal Pass Level 2 System Model and Software

15

Computer Model and Software Development in Metallurgical Industry

16

Engineering Modeling in Level 2 System - Rolling Process

17

Function Development of Level2 & Level3 Systems

18

Smart System Architecture - AGC and Plate Thickness Control

19

Power Demand Models in Lithium Battery Electrode Manufacturing

20

Rolling Models in Lithium Battery Electrode Manufacturing

21

Defect Models in Lithium Battery Electrode Manufacturing

22

Metallography on Deformation Range and Product Shape in Material Processing

23

Modeling of Field Problems

24

 Status, Application, Function and Cases in Machine Learning

40

Primary Data Lists Required for Level 1, Level 2, Level 3 and Level 4 Systems

45

German DFG (Deutsche Forschungsgemeidshaft) AI Simulation Technology

46

Development and Application of Deformation, Force & Power, and Microstructure Models

47

 Development of Three Sets of Level 2 Smart Systems in Cascade Steel

48

Online Resources and Web-Based Apps in Metal Pass Network (1)

49

Online Resources and Web-Based Apps in Metal Pass Network (2)

50

Oregon Steel: Main Technical Points of The Project and The New-Generation Level2 System

51

Oregon Steel: Development and Application of New-Generation Level2 System

52

Engineering Modeling Examples in Level 2 System

53

Architecture Development Examples in Level 2 System

54

Model Design in Level 2 System

55

Level 2 System Architecture - Machine Learning and Maintenance Documents

56

Development and Application of New Generation Level 2 System

57

Guided Two-Parameter Learning

58

NISCO: Automatic Design of Model Coefficients Based On Guided Two-Parameter Learning

59

POSCO: Hard-Designed Equipment and Process

60

Tiannuo: Smart Manufacturing of Optical Thin Films

61

Development of Over 100 Production Process Models For Lithium Battery Cell Materials

62

BYD Project Phase I – Development of Cell Quality Models and Model Validation With Onsite Data Collection

63

Development of BYD Online Models and Soft Censoring Technology

64

BYD Model Software Development Including Burr Length and Knife Notch Prediction Models for Defect Warning

65

BYD Model Software Project Development Stages Tracking

66

Interface Design of Electrode Slice Cutting Software for BYD Lithium Battery Manufacturing

67

Software Interface of BYD Project Phase II

68

Analysis of The Geometric Shapes of The Knife Notches and The Basis of Soft Sensing

69

BYD Knife Notch Detection/Measuring System (Hardware+ Software)

70

Knife Tool Management System Architecture

71

Development & Optimization of Geesun Lithium Battery Lamination System and Winding Equipment

72

Skyworth's Smart Manufacturing and TCL's Smart Project

73

Smart Manufacturing in Clothes Industry

74

Development of Intelligent Retail Decision Optimization System

75

Project Development of Electronic Manufacturing Industry

76

Development of A Smart Manufacturing System for 5G/Advanced Materials

77

Smart Manufacturing of 5G New Material & Meta-Materials

80

Bougward: Electric Vehicle Production Guidance and Appraisal

81

Business Data Modeling / Intelligent Modeling Platform

82

Diagnosis Optimization of Lithium Battery Production Based On MES Data

83

Online Inspection System of Defective Products Based On Machine Vision

84

Application Fields and Prospects of Smart Manufacturing Main Technology

85

Technology Introduction of Smart Manufacturing Practical Training

86

Production Technology and Resources for AMER 5G Materials

95

Class Series: Multi-Specialties Requirements + Business Fields in Smart Manufacturing

97

Class Series: Application of Artificial Intelligence in Smart Manufacturing

98

Class Series: Machine Learning + Smart Manufacturing Case

99

Class Series: Smart Manufacturing Cases + Practical Training

 

Some documents biased towards process / equipment / materials are omitted from the above table. These seemingly engineering documents are very valuable for engineering modeling, but they are not included in this article in order to focus on intelligent manufacturing.

 
Technical documents for in-depth study (word version)

 

There are some more in-depth materials that can go through the previous intelligent manufacturing projects with students / students, so that students / students can have a deeper understanding of intelligent manufacturing. The information listed in the table below can achieve this goal.

In recent years, as long as there is a well-organized PPT series (rather than only a part), the corresponding professional documents are not displayed. For example, the lithium battery project has specially arranged solutions related to the tracking records of employees with master's degrees, resulting in two books with more than 200 pages each; However, since there are about 16 sets of intelligent manufacturing related to lithium batteries (about 50 PPT page per set), the corresponding in-depth technical documents are not shown here.
 

Num.

Project report (Book) name

101

German DFG Model Project - Engineering Modeling

102

German DFG Model Project - Results and Validation

103

Over 100 Engineering Models Developed in Morgan/Siemens (1) - Basis and Deformation

104

Over 100 Engineering Models Developed in Morgan/Siemens (2) - Force & Power, Microstructure & Properties

105

Morgan/Siemens Rolling Process Model Development (Book)

106

Cascade Steel Smart System Project (1) - Function Design

107

Cascade Steel Smart System Project (2) - Software Development

108

Cascade Steel Smart System Project (3) - Model and Calculation

109

Cascade Steel Smart System Project (4) - Interface, Database, Etc.

110

Engineering Modeling and Machine Learning of Level 2 System

111

Development of Use Cases & User Scenarios in Software Architecture of Level 2 System

112

The Microstructure Model, Intelligent Learning and Uninterrupted Upgrading of New-Generation Level 2 System

113

Application of New-Generation Level 2 System - Guided Two-Parameter Learning

114

Architecture & Development of Over 100 Apps in Metal Pass (1)

115

Architecture & Development of Over 100 Apps in Metal Pass (1)

 

PPT related costs
 

If there are more than 100000 slides, it usually takes more than 400000 minutes for each set of slides to be produced, and it takes more than 400000 minutes for each other set of slides! It's just the cost of time. The technology based on this batch of slides comes from more than 200 intelligent manufacturing projects completed and guided by our team in the past 30 years! In addition, when our team visited Europe as a consultant of Zhengwei international in 2019, we downloaded more than 200 intelligent manufacturing books from the University of Aachen, Germany! The data collected by our team from libraries around the world in the past few years should be 10 or 20 times that of these 200 books (more than one million pages, see relevant articles)!

 

Project Cases

   Summary, Key Projs, Model Projs, Rolling Mills
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